Hot Foil Printing Limitations

Hot foil gives our Frosted Clear and Satin Black plastic cards a premium metallic finish, but it's a different process to standard Full Colour Plastic Card Printing, and it comes with some real constraints. Worth knowing before you send over your artwork.

No gradients, halftones, tints or photographs

Hot foil only prints solid, flat colour. Gradients, halftones, tints and photographs simply won't reproduce — the process can't hold that kind of detail. Your artwork needs to be "line art": clean solid shapes with hard edges, no fading or blending. If your design relies on a photo or a gradient background, hot foil isn't the right process for it.

Up to 4 colours, no CMYK or Pantone matching

You can print up to 4 colours, chosen from our range of 42 metallic and pigment foils. There's no full-colour (CMYK) printing and no Pantone colour matching with hot foil — you're picking from our existing foil colours, not matching to an exact brand colour. If exact colour matching matters for your logo, factor that in early.

Small text and fine detail will fill in

Fine detail and small wording don't hold up well under hot foil. A logo with intricate detail at around 10mm will likely fill in and lose definition when printed. Keep text and logos bold and simple, and avoid anything with thin lines or small type if you want it to stay legible.

Keep ink coverage moderate

Large solid blocks of foil — a full-width colour bar, for example — can print unevenly or look patchy rather than crisp and solid. Smaller, more contained areas of colour print far more reliably than large solid fills.

Printable area

On a standard 86 x 54mm card, the printable area for hot foil is 86 x 48mm. Nothing can print within 3mm of the top and bottom edges of the card — keep any critical text or logos clear of that margin.

We'll check your artwork before we print

Send your artwork over and we'll check it's suitable for hot foil before anything goes to print — free of charge. If something won't work (too much fine detail, a gradient, tight margins), we'll flag it and suggest a fix rather than printing it as-is.

Hot Foil Printing Limitations FAQs

Can hot foil print gradients or photographs on plastic cards?
No. Hot foil only prints solid flat colour, so gradients, halftones, tints and photographs will not reproduce. Artwork needs to be line art — clean solid shapes with hard edges, no fading or blending.

How many colours can be used in hot foil card printing?
Up to 4 colours, chosen from a range of 42 metallic and pigment foils. There is no full colour CMYK printing and no Pantone colour matching, so colours are selected from the existing foil range rather than matched exactly to a brand colour.

Will small text and fine detail print well with hot foil?
Not reliably. Fine detail and small wording do not hold up well under hot foil, and a logo with intricate detail at around 10mm will likely fill in and lose definition. Text and logos should be kept bold and simple, avoiding thin lines or small type.

Can hot foil print large solid blocks of colour evenly?
Large solid blocks of foil — a full width colour bar, for example — can print unevenly or look patchy rather than crisp and solid. Smaller, more contained areas of colour print far more reliably than large solid fills, so ink coverage should be kept moderate.

What is the printable area for hot foil on a plastic card?
On a standard 86 by 54mm card, the printable area for hot foil is 86 by 48mm. Nothing can print within 3mm of the top and bottom edges of the card, so critical text or logos need to stay clear of that margin.

Which plastic cards use hot foil printing?
Hot foil is used to give our Frosted Clear and Satin Black plastic cards a premium metallic finish. It is a different process to standard full colour card printing and comes with its own design constraints.

Will you check my artwork is suitable for hot foil before printing?
Yes. Send your artwork over and it will be checked for suitability before anything goes to print, free of charge. If something will not work — too much fine detail, a gradient, or tight margins — it will be flagged with a suggested fix rather than printed as is.